Low-temperature constrained sintering of YSZ electrolyte with Bi2O3 sintering sacrificial layer for anode-supported solid oxide fuel cells

Solid oxide fuel cells (SOFCs) have strong potential for next-generation energy conversion systems. However, their high processing temperature due to multi-layer ceramic components has been a major challenge for commercialization. In particular, the constrained sintering effect due to the rigid substrate in the fabrication process is a main reason to increase the sintering temperature of ceramic electrolyte. Herein, we develop a bi-layer sintering method composed of a Bi₂O₃ sintering sacrificial layer and YSZ main electrolyte layer to effectively lower the sintering temperature of the YSZ electrolyte even under the constrained sintering conditions. The Bi₂O₃ sintering functional layer applied on the YSZ electrolyte is designed to facilitate the densification of YSZ electrolyte at the significantly lowered sintering temperature and is removed after the sintering process to prevent the detrimental effects of residual sintering aids. Subsequent sublimation of Bi₂O₃ was confirmed after the sintering process and a dense YSZ monolayer was formed as a result of the sintering functional layer-assisted sintering process. The sintering behavior of the Bi₂O₃/YSZ bi-layer system was systematically analyzed, and material properties including the microstructure, crystallinity, and ionic conductivity were analyzed. The developed bi-layer sintered YSZ electrolyte was employed to fabricate anode-supported SOFCs, and a cell performance comparable to a conventional high temperature sintered (1400 °C) YSZ electrolyte was successfully demonstrated with significantly reduced sintering temperature (<1200 °C).     

Synergistic effect of binary fluoride sintering additives on the properties of silicon nitride ceramics

A variety of combinations of YF₃ and MgF₂ were used as sintering aids in the fabrication of Si₃N₄ ceramics via gas pressure sintering (GPS). The synergistic effects of YF₃ and MgF₂ on the liquid viscosity, mechanical properties, thermal conductivities, and grain growth kinetics of the Si₃N₄ ceramics were investigated. The results showed that appropriately adjusting the YF₃/MgF₂ ratio could decrease liquid viscosity, reducing the diffusion energy barrier of the solute atom and promoting mass transfer. Meanwhile, the chemical bonding strength in the grain boundary complexions formed by the metal cations also influenced grain boundary migration. Samples doped with 4 mol% YF₃ and 2 mol% MgF₂ achieved the lowest grain growth exponent (n = 2.9) and growth activation energy (Q = 616.7 ± 16.5 kJ mol^?1) as well as the highest thermal conductivity (83 W m^?1 K^?1) and fracture toughness (8.82 ± 0.13 MPa m^1/2).     

Enhanced electromagnetic wave dissipation features of magnetic Ni microspheres by developing core-double shells structure

Readily oxidization of magnetic particles is a common drawback of these type of materials which reduce their electromagnetic wave dissipation performance. In this study, the magnetic core-double shells structured (Ni/SiO₂/Polyaniline) composite has been developed for protection of the core from oxidation and in consequent improvement the complex permittivity. Solvothermal and in-situ polymerization methods were utilized for decorating Ni micro-particles with SiO₂ and conductive polyaniline polymer respectively. All physico-chemical, magnetic and electromagnetic features were evaluated via XRD, FTIR, XPS, FESEM, VSM and VNA analysis. The double shells composite possesses significant performance in terms of reflection loss and effective absorption bandwidth. The results reveal that the maximum dissipation capacity of the double shells composite is – 32.5 dB at 16.5 GHz with 4.5 GHz effective absorption bandwidth and 1.5 mm thickness. Enhancement in microwave dissipation features are arises from synergistic influence of various phenomena such as interfacial polarization, multiple Debye relaxation, natural ferromagnetic resonance and proper impedance matching characteristic. Overall, developing double shells structure on magnetic Ni microsphere particles had a meaningful effect on tuning the microwave absorption performance.     

烧结时间对含铅玻璃制备微晶玻璃析晶及性能的影响

以铅玻璃与粉煤灰为原料，通过协同熔炼制备了微晶玻璃。通过XRD和SEM等手段研究了不同烧结时间下微晶玻璃的物相组成及显微结构，测定了微晶玻璃的密度、吸水率、维氏硬度和化学抗性。结果表明: 延长烧结时间对含铅玻璃加入量为40%(FG40)、50%(FG50)样品的晶相类型和晶化程度有影响，而对含铅玻璃加入量为60%(FG60)、70%(FG70)和80%(FG80)样品的影响较小。随着烧结时间延长，样品晶化程度提高，晶体长大，玻璃相减少。适宜的含铅玻璃加入量为50%~70%，对应的FG50、FG60、FG70样品最佳烧结时间分别为4 h、3 h、3 h。     

Fabrication of hierarchical PANI@W-type barium hexaferrite composites for highly efficient microwave absorption

Hexagonal barium ferries is a promising and efficient microwave (MW) absorbing material, but the low dielectric loss and poor conductivity have limited their extensive applications. In this work, a simple tactic of coating conductive polymer PANI on hexaferrite BaCo₂Fe₁₆O₂₇ is presented, wherein the dielectric properties are customized, and more significantly, the electromagnetic loss is greatly enhanced. As displayed from structural characterizations, PANI were coated equably on the surface of hexaferrite grains by an in-situ polymerization process. The outcomes exhibit the as-prepared PANI@hexaferrite composite has remarkable electromagnetic wave absorption capacity. When the thickness is 6.0 mm, the minimal RL of ?40.4 dB was achieved at 2.9 GHz. The effective absorption bandwidth (RL < ?20 dB) of 0.65 GHz, 0.53 GHz, 0.65 GHz, 0.52 GHz, 0.46 GHz and 0.39 GHz was achieved separately when the thickness ranges from 4 to 9 mm. The highly efficient MW absorbing performance of PANI@hexaferrite composite were the consequence of multiple loss mechanisms and perfect impedance matching. It is demonstrated that the PANI@hexaferrite composite with excellent MW absorption performance is expected to be potential MW absorbers for extensive applications.     

The cold sintering process: A review on processing features,densification mechanisms and perspectives

Since its first introduction in 2016, cold sintering process (CSP) has gained worldwide interest from the scientific community as green and innovative fabrication route due to the dramatic reduction of processing time, energy, and costs. Cold sintering resembles the geological formation of rocks where a ceramic powder is densified with the aid of a liquid phase under an intense external pressure and limited heating conditions (below 350 °C). Up to date, tens of different materials, including composites, have been successfully processed through CSP and extraordinary results in terms of densification, microstructure and final properties have been achieved. In the present review, processing features and variables, possible densification mechanisms and issues also for the realization of ceramic-based composites are explored. Advantages with respect to existing techniques are analysed and current challenges are described to lay the ground for new processing opportunities to be faced in the near future.     

Effect of Sr doped the YFeO3 rare earth ortho-ferrite on structure,magnetic properties,and microwave absorption performance

Given the remarkable performances of rare earth multiferroic ortho-ferrites with magnetic optical and dielectric properties, the Y_1-xSr_xFeO₃ (x = 0, 0.05, 0.1, 0.15) perovskite structure microwave absorbing ferrite materials was successfully synthesized by Sr²⁺ ions A-site doping based on sol-gel technology in this paper. The XRD of all samples was refined with FullProf software, which confirmed the formation of the orthogonal perovskite structure (SG: Pnma). The SEM and TEM results display the average particles size of the samples is distributed between 110 and 160 nm. The increase of Sr doping concentration leads to the increase of particles size, which may be related to the growth of preferred orientation and incomplete substitution. The XPS analysis shows that Fe³⁺ was accompanied by the presence of Fe²⁺ with the doping of Sr²⁺ ions and oxygen vacancies increased significantly. The samples change from weak ferromagnetic state to paramagnetic state with the increase of Sr content. The minimum reflection loss (RL) of the Y_0.95Sr_0.05FeO₃ samples at 12.2 GHz reached −30.87 dB with thickness of 2.2 mm, where its effective absorption bandwidth (EAB, RL ≤ −10 dB) reached 2.4 GHz (11.3–13.7 GHz). Moreover, the EAB of the Y_0.85Sr_0.15FeO₃ samples reached 2.64 GHz, and the corresponding range is 9.0–11.6 GHz (X-band).     

Investigation of the microwave dielectric properties of the Li4x/3Zn2−2xTi1+2x/3O4 system by P–V–L theory and vibration spectroscopy

Li_4x/3Zn_2–2xTi_1+2x/3O₄ microwave dielectric ceramics with a spinel phase were prepared via a high-temperature solid-phase method. P–V–L theory, vibration spectra, and XPS were utilized to establish the links between the intrinsic and extrinsic factors and the microwave dielectric properties. According to the characterization, the change in permittivity (ε_r) was ascribed to the increase in the average bond ionicity of Ti–O(Af_iTi-O) and the polar mode of the lattice vibration; the change in quality factor(Q × f) resulted from the change in the Ti–O lattice energy (AU_Ti-O) and existence of oxygen vacancy; the increase in temperature coefficient of the resonance frequency (τ_f) was triggered by the increase in the Ti–O bond energy. The Li_0.6Zn_1.1Ti_1.3O₄ ceramics (x = 0.45) sintered at 1125 °C finally obtained optimal microwave dielectric constants of ε_r = 17.3, Q × f = 76,318 GHz and τ_f = -58 ppm/°C.     

Preparation,structure and microwave dielectric properties of novel La2MgGeO6 ceramics with hexagonal structure and adjustment of its τf value

A novel La₂MgGeO₆ ceramic was synthesized through a solid-state reaction process within a sintering temperature range of 1450–1550 °C. By a combination of X-ray diffraction and Rietveld refinement analyses, the ceramics were found to have a pure hexagonal phase structure belonging to space group R3/146. The scanning electron microscopy images revealed that the ceramic grains were closely connected. The effects of internal (lattice energy, valence bond, and fraction packing) and external factors (density) on the microwave properties of ceramics were also studied. The ceramic exhibited excellent microwave dielectric performances, with a relative permittivity (?_r) of 21.2, a quality factor (Q × f) of 52 360 GHz, and a temperature coefficient of resonant frequency (τ_f) of ?44.2 ppm/°C, when sintered at 1500 °C for 4 h. The τ_f value of the La₂MgGeO₆ ceramic doped with CaTiO₃ could be adjusted to zero. Particularly, 0.2La₂MgGeO₆-0.8CaTiO₃ ceramics have good microwave dielectric properties with τ_f = +2.1 ppm/°C, Q × f = 15 610 GHz, and ?_r = 40.3.     

Sintering behavior of Ni–Zn ferrite powders prepared by molten-salt synthesis

Ni_0.5Zn_0.5Fe₂O₄ powders were prepared by a novel molten-salt synthesis method. The effects of calcination processes of the powders on their sintering behaviors were investigated. Compared with the synthesis by traditional solid-state reaction, the proposed molten-salt method can significantly reduce the synthesis temperature of Ni_0.5Zn_0.5Fe₂O₄ from 800 to 550°C below, and the prepared powders have relatively high sintering activity at low temperature, which can thus decrease the sintering temperature. However, the abnormal growth of grains is easy to occur during sintering, thus resulting in uneven grain size. In particular, during the molten-salt synthesis, the holding time for calcination is a dominant factor affecting the activity and crystallization degree of the resultant powders. From the point of view of increasing the density of sintered bodies, the optimal conditions for synthesizing Ni_0.5Zn_0.5Fe₂O₄ powder by the proposed molten-salt synthesis is 400°C for 6 h. In addition, the saturate magnetization of the finally obtained ferrite ceramics has nothing to do with the preparation processes, while their coercivity depends on their densification and grain size caused by their different processing routes.